Plasma Displays: A Luminescent Legacy
Delving into the physics, evolution, and eventual obsolescence of plasma display panels, from their pioneering role to their contemporary successors in visual technology.
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Introduction
The Dawn of Large Flat Panels
A plasma display panel (PDP) represents a class of flat-panel displays that harness the properties of plasma—an ionized gas—to generate images. These displays utilize small, individual cells containing noble gases that react to electric fields. Historically, plasma televisions were groundbreaking, being the first large-format (exceeding 32 inches diagonal) flat-panel displays made available to the general public.
A Technological Transition
While once a dominant force in large-screen television, plasma displays experienced a significant decline in market share by 2013. This shift was primarily driven by intense competition from more cost-effective liquid-crystal displays (LCDs). Manufacturing for the U.S. retail market ceased in 2014, with production for the Chinese market concluding in 2016. Today, plasma displays are largely considered obsolete, having been superseded by advanced technologies such as OLED displays, which offer superior performance across most metrics.
Evolving Display Landscape
The journey of display technology is one of continuous innovation and competition. Plasma displays emerged as a significant advancement over earlier cathode-ray tube (CRT) technology, but in turn, faced challenges from a new wave of innovations. The competitive landscape includes a diverse array of display technologies, each with its unique advantages and limitations, such as organic light-emitting diode (OLED), liquid-crystal display (LCD), digital light processing (DLP), and quantum dot display (QLED).
Historical Trajectory
Early Concepts & Inception
The theoretical foundation for flat-panel plasma displays was laid by Hungarian engineer Kálmán Tihanyi in a 1936 paper. The first practical plasma video display was co-invented in 1964 at the University of Illinois at Urbana–Champaign by Donald Bitzer, H. Gene Slottow, and graduate student Robert Willson. Their objective was to develop a display with inherent memory, thereby reducing terminal costs for the PLATO computer system. These early neon-orange monochrome "Digivue" panels, produced by Owens-Illinois, were celebrated for their robustness and self-refreshing capabilities.
Commercial & Industrial Applications
Despite a decline in sales during the late 1970s due to the rising affordability of CRT displays with semiconductor memory, plasma displays found niche applications. Their large screen size and slim profile (1 inch thickness) made them suitable for high-visibility installations in public spaces like lobbies and stock exchanges. Burroughs Corporation's "Panaplex" display, developed in the early 1970s, utilized similar gas-discharge technology for seven-segment displays in adding machines, cash registers, calculators, and even aircraft avionics, valued for their bright orange luminescence.
The 1980s: Portable Computing Era
The 1980s saw IBM introduce a 19-inch orange-on-black monochrome plasma display (Model 3290 Information Panel) in 1983, capable of displaying multiple terminal sessions. By the end of the decade, these monochrome plasma displays were integrated into high-end AC-powered portable computers, such as the Ericsson Portable PC (1985), Compaq Portable 386 (1987), and IBM P75 (1990). They offered superior contrast, viewing angles, and reduced motion blur compared to contemporary LCDs, maintaining their relevance until the advent of active-matrix color LCDs in 1992.
The 1990s: Color Revolution
A significant breakthrough occurred in 1992 when Fujitsu unveiled the world's first 21-inch full-color plasma display, building upon research from the University of Illinois and NHK Science & Technology Research Laboratories. This innovation paved the way for commercialization. In 1994, Dr. Larry F. Weber demonstrated a color plasma display, leading to a joint development project and subsequent acquisition of Plasmaco by Panasonic in 1996 for US$26 million. By 1995, Fujitsu introduced the first 42-inch plasma display panel, and by 1997, major manufacturers like Philips, Pioneer, and Fujitsu began selling large flat-panel plasma televisions, with prices dropping to $10,000 by 2000.
The 2000s: Peak and Decline
The early 2000s marked the zenith for plasma technology, with Plasmaco developing the first 60-inch display in 2000. Plasma displays were initially favored for HDTVs due to their superior black levels, contrast, response times, color spectrum, and viewing angles, and their ability to be produced in larger sizes than LCDs of the era. However, rapid advancements in LCD technology, including increased screen sizes, reduced weight, lower prices, and improved power efficiency, began to erode plasma's market dominance. By late 2006, LCDs had surpassed plasmas in sales, particularly in the 40-inch and above segment. The announcement in February 2009 that Pioneer Electronics would cease plasma screen production was widely seen as a pivotal moment, signaling the technology's eventual decline. Despite this, Panasonic showcased a massive 150-inch unit at CES 2008, and a 152-inch 2160p 3D plasma in 2010, demonstrating the technology's scaling potential.
The 2010s: End of an Era
Global shipments of plasma TVs peaked around 18.2 to 19.1 million units in 2010 but subsequently declined sharply. This downturn was largely attributed to the relentless price reductions and technological improvements in LCD televisions. By late 2013, Panasonic announced its exit from plasma TV production, effective March 2014. LG and Samsung followed suit in 2014, effectively marking the end of plasma display manufacturing for the consumer market due to diminishing demand and the ascendancy of competing technologies like OLED.
Fundamental Design
Microscopic Plasma Cells
At the core of a plasma display panel are millions of minuscule compartments, or "cells," sandwiched between two glass plates. Each cell contains a carefully calibrated mixture of noble gases, such as neon, xenon, argon, and helium, often with a trace amount of another gas like mercury vapor in earlier designs. When a high voltage is applied across a cell, the gas within ionizes, transforming into a plasma state. This process is analogous to the operation of fluorescent lamps.
Light Generation Mechanism
Within the plasma, electrons accelerate and collide with the inert gas atoms. These collisions excite the atoms, causing them to emit ultraviolet (UV) photons as they return to a lower energy state. These UV photons then strike a layer of phosphor material coated on the inside of the cell. The phosphor, in turn, absorbs the UV energy and re-emits it as visible light. The specific color of visible light produced depends on the chemical composition of the phosphor. Each pixel on a color plasma display is composed of three subpixel cells, each coated with phosphors designed to emit red, green, or blue light. These primary colors blend to create the full spectrum of visible colors, similar to how CRTs and color LCDs achieve their color output.
Electrical Architecture & Control
The display's operation relies on a sophisticated electrical architecture. Long, electrically conductive electrodes are positioned both in front of and behind the cells, embedded within the glass plates. The "address electrodes" are located on the rear glass plate, while transparent "display electrodes" are on the front. These electrodes are protected by an insulating layer, and a magnesium oxide layer may also be present to enhance discharge characteristics and facilitate secondary electron emission. Control circuitry precisely charges these electrodes, creating a voltage differential that initiates the glow discharge in specific cells. Brightness is controlled through pulse-width modulation (PWM), where the duration and frequency of current pulses to each subpixel are varied thousands of times per second, allowing for billions of color combinations.
Performance Specifications
Color & Viewing Excellence
Plasma displays are renowned for their wide color gamut, enabling highly accurate color reproduction, particularly beneficial for television and computer video content designed for RGB systems. They offer exceptionally wide viewing angles, with images maintaining fidelity even at oblique perspectives, unlike many LCDs that can suffer from color or contrast degradation. Furthermore, plasma technology exhibits significantly less visible motion blur due to very high refresh rates and rapid response times, making them ideal for fast-paced content such as sports and action sequences.
Superior Black Levels & Contrast
A hallmark of plasma displays is their ability to produce remarkably deep blacks. Since each pixel is locally lit and does not rely on a constant backlight, unilluminated areas can achieve a true black, resulting in a superior "dark-room" black level compared to the lighter gray of unlit LCD screens. This intrinsic characteristic contributes to very high contrast ratios, often advertised up to 5,000,000:1. While measurement standards vary, plasma's ability to render profound blacks provides a more realistic and immersive visual experience.
Size & Form Factor
Plasma displays were capable of being manufactured in impressively large sizes, with units reaching up to 3.8 meters (150 inches) diagonally. The display panel itself is relatively thin, typically around 6 cm (2.4 inches), allowing for a total device thickness (including electronics) of less than 10 cm (3.9 inches) in many models. However, plasma technology faced limitations at the smaller end of the spectrum, proving uneconomical to produce in screen sizes smaller than 82 cm (32 inches).
Power & Longevity
Power consumption in plasma displays is highly dynamic, varying significantly with the content displayed; bright scenes demand considerably more power than darker ones. A typical 127 cm (50 inch) screen might consume around 400 watts, with "vivid" factory settings potentially doubling this. While older plasma models experienced a gradual decline in brightness over time due to phosphor luminosity loss, newer generations boasted estimated lifespans exceeding 100,000 hours of actual display time, equivalent to 27 years at 10 hours per day, indicating a substantial improvement in durability.
Challenges & Limitations
Image Retention & Burn-in
Plasma displays, similar to CRTs, are susceptible to "image burn-in." This phenomenon occurs when static images are displayed for prolonged periods, causing localized overheating of phosphors and a permanent reduction in their luminosity, resulting in a faint "shadow" image visible even when the display is off. Early plasma televisions were particularly prone to this, limiting their suitability for applications with static elements like video games. A related, but distinct, issue is transient image retention, where a ghost image appears due to charge build-up in the pixel structure after displaying high-brightness content. Unlike burn-in, this effect is temporary and self-corrects over time.
Power Consumption & Heat
While modern plasma TVs improved efficiency, they generally consumed more electrical power than LED-backlit LCD televisions. The plasma within the cells can reach temperatures of at least 1,200 °C (2,190 °F) during operation, leading to the screen surface heating up to between 30 and 41 °C (86 and 106 °F). This higher power draw and heat generation were significant factors in their eventual decline compared to more energy-efficient LCD and OLED alternatives.
Altitude & Interference
Plasma displays are known to perform less optimally at high altitudes, specifically above 6,500 feet (2,000 meters). The pressure differential between the gases sealed within the screen and the lower atmospheric pressure at higher elevations can lead to operational issues, including an audible buzzing noise. Manufacturers typically specify altitude parameters for their screens. Additionally, plasma displays can generate significant radio frequency interference (RFI), which can be problematic for AM radio listeners, amateur radio operators, and shortwave listeners.
Display Resolution
Scaling & Native Resolution
As fixed-pixel displays, plasma TVs must scale any incoming video signal to match their native resolution. This process involves complex video scaling processors and algorithms, which can influence the final picture quality. The effectiveness of these scaling mechanisms, particularly for upscaling lower-resolution content or downscaling higher-resolution signals, varied among manufacturers.
Evolution of Resolutions
The native resolutions of plasma display panels evolved significantly over their lifespan:
Notable Manufacturers
Key Industry Players
Throughout the history of plasma display technology, several prominent companies played crucial roles in its development, manufacturing, and market distribution. These manufacturers contributed significantly to the advancements and widespread adoption of PDPs before the market shifted towards other display technologies.
Environmental Impact
Energy Consumption Profile
One of the notable considerations regarding plasma displays, particularly when compared to their successors, is their energy consumption. Plasma screens generally utilized significantly more electrical energy than both older CRT displays and, more critically, modern LCD screens, especially those employing LED backlighting. While advancements were made to improve efficiency in later plasma models, their inherent operational principles often resulted in a higher power draw, contributing to a larger environmental footprint in terms of electricity usage.
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References
References
- News:New Products:The Ericsson Portable PC, InfoWorld, 22 Apr 1985, Page 26
- Weber, L. F., "History of the Plasma Display Panel," IEEE Transactions on Plasma Science, Vol. 34, No. 2, (April, 2006), pp.268-278.
- Duisit, G., Gaume, O., & El Khiati, N. (2003). 23.4: High Strain Point Glass with Improved Chemical Stability and Mechanical Properties for FPDs. SID Symposium Digest of Technical Papers, 34(1), 905. doi:10.1889/1.1832431
- Reuters, "Shift to large LCD TVs over plasma", MSNBC, 27 November 2006
- "Shift to large LCD TVs over plasma", MSNBC, November 27, 2006, retrieved 2007-08-12.
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