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Effortless Control

An engineering deep dive into the systems that augment vehicle steering, enhancing maneuverability and driver comfort.

What is Power Steering? 👇 Explore History

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Power Steering Explained

Augmenting Effort

Power steering is a crucial automotive system designed to reduce the physical effort required by the driver to turn the steering wheel. It employs a power source to assist the steering mechanism, making maneuvers significantly easier, especially at low speeds or when the vehicle is stationary.

Reducing Physical Load

By utilizing hydraulic or electric actuators, power steering systems add controlled energy to the steering linkage. This augmentation allows drivers to turn the wheels with considerably less force, enhancing comfort and control, particularly in larger vehicles or during complex maneuvers.

Feedback and Control

Modern power steering systems are engineered not only to reduce effort but also to provide artificial feedback of the forces acting on the steered wheels. This balance ensures the driver maintains a connection to the road while benefiting from the assistance.

Evolution of Steering Assistance

Early Innovations

The concept of power-assisted steering emerged in the late 19th century. Early patents and implementations, such as those by Fitts in 1876 and a Columbia truck in 1903 utilizing an electric motor, laid the groundwork. Robert E. Twyford's 1900 patent also included a mechanical power steering mechanism.

Practical Development

Francis W. Davis, an engineer at Pierce-Arrow, developed the first practical power steering system in 1926. Despite initial challenges with commercialization at General Motors, Davis's work, particularly his hydraulic-assisted system, found traction due to military needs during World War II for heavy vehicles.

The demands of wartime logistics necessitated easier steering for heavy armored cars and recovery vehicles. Davis's advancements were crucial in meeting these requirements for both British and American forces, proving the viability and necessity of power assistance.

Commercialization

Chrysler Corporation introduced the first mass-produced passenger car power steering system, "Hydraguide," on the 1951 Chrysler Imperial. General Motors followed suit with the 1952 Cadillac, incorporating Davis's earlier concepts. By the mid-1950s, power steering became an increasingly common option, driven by trends towards heavier vehicles and wider tires.

Hydraulic Systems

Core Components

Hydraulic power steering relies on a dedicated hydraulic system to multiply steering force. Key components include:

  • Hydraulic Pump: Typically driven by the engine (e.g., gerotor or rotary vane pump), generating fluid pressure.
  • Hydraulic Cylinder: A double-acting cylinder integrated into the steering gear, applying force to steer the wheels.
  • Control Valves: Operated by the steering wheel's input (often via a torsion bar sensor), directing fluid flow to the cylinder.
  • Reservoir: Holds the hydraulic fluid.

Operational Principle

As the driver turns the steering wheel, a torsion bar twists, actuating a valve. This valve directs high-pressure hydraulic fluid to one side of the steering cylinder, pushing a piston and assisting the steering linkage. The amount of fluid flow, and thus assistance, is proportional to the torque applied by the driver.

A torsion bar sensor measures steering torque. As the bar twists, it controls a valve that regulates fluid flow to the cylinder. At high engine speeds, a flow-control valve restricts pump output to prevent excessive steering speed. A pressure relief valve safeguards against overpressure when the cylinder reaches its limits.

Working Fluid: Typically mineral oil-based, often similar to automatic transmission fluid.

Fail-Safe: These systems maintain a mechanical connection, allowing manual steering if the hydraulic assist fails, though steering becomes significantly heavier.

Variable Assist

Modern hydraulic systems often incorporate variable-assist power steering. This technology uses an electronic control valve to modulate hydraulic pressure based on vehicle speed. At lower speeds, assistance is maximized for easy maneuvering, while at higher speeds, assistance is reduced to provide better road feel and stability.

DIRAVI System: Citroën's DIRAVI (Direction assistée variable) system, introduced on the SM, was an early example of speed-sensitive steering, varying hydraulic pressure proportionally to road speed to offer light steering at low speeds and firmer resistance at high speeds.

Electro-Hydraulic Systems

Hybrid Approach

Electro-hydraulic power steering (EHPS) systems retain the hydraulic assist mechanism but replace the engine-driven pump with an electric motor. This offers greater flexibility in system placement and allows the pump to operate independently of engine speed.

Historical Context

Early experiments date back to the 1960s with Ford's "wrist-twist" system using rings instead of a wheel. Subaru introduced a speed-sensitive EHPS on the XT6 in 1988. Toyota adopted an EHPS system for the second-generation MR2, advantageous due to the car's mid-engine layout.

Manufacturer Adoption

EHPS technology has been implemented by numerous manufacturers, including Ford, Volkswagen, Audi, Peugeot, Citroën, SEAT, Škoda, Suzuki, Opel, MINI, Toyota, and Mazda. It represented a transitional technology bridging purely hydraulic and fully electric systems.

Electric Power Steering (EPS)

Motorized Assistance

Electric Power Steering (EPS) systems replace hydraulics entirely with an electric motor and an Electronic Control Unit (ECU). Sensors detect steering wheel torque and position, allowing the ECU to command the motor to provide precise assistive torque.

Key Advantages

EPS offers significant benefits:

  • Fuel Efficiency: No constant engine load from a hydraulic pump.
  • Simplified Manufacturing: Eliminates engine-driven pump and high-pressure hoses.
  • Enhanced Control: Allows for variable assist curves tailored to driving conditions.
  • Integration: Facilitates advanced driver-assistance systems (ADAS) like lane keeping assist.

Technological Progression

Early EPS systems, like the one on the 1988 Suzuki Cervo, faced challenges with steering feel due to motor inertia. Advancements led to clutchless rack-assist systems and the widespread adoption of brushless motors. Systems like BMW's "Active Steering" and variable gear ratio systems (e.g., Honda's VGS) further refine steering response.

Initial EPS systems often used a motor connected via a belt or gears to the steering column or rack. The introduction of direct rack-assist systems and brushless DC motors improved responsiveness and reliability. The ability to precisely control assist levels also enabled features like automatic steering corrections for stability control.

Steer-by-Wire Systems

Eliminating Mechanical Links

Steer-by-wire systems represent the next evolution, completely removing the mechanical linkage between the steering wheel and the wheels. Steering commands are transmitted electronically via wires, similar to fly-by-wire systems in aviation.

Future Integration

This technology offers maximum flexibility in steering wheel design and placement, and enables advanced autonomous driving capabilities. Lexus introduced a steer-by-wire system on the RZ 450e in 2023, marking a significant step towards production implementation.

Considerations

While offering potential benefits in packaging and feature integration, steer-by-wire systems require robust fail-safe mechanisms and sophisticated control algorithms to ensure safety and provide appropriate driver feedback.

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References

References

  1.  Alfred T. Lee (2017) Vehicle Simulation: Perceptual Fidelity in the Design of Virtual Environments
A full list of references for this article are available at the Power steering Wikipedia page

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Disclaimer

Important Notice

This page was generated by an Artificial Intelligence and is intended for informational and educational purposes only. The content is derived from a snapshot of publicly available data and may not be entirely accurate, complete, or up-to-date.

This is not professional automotive engineering advice. The information provided is not a substitute for consulting official vehicle documentation, manufacturer specifications, or seeking advice from qualified automotive engineers or technicians. Always rely on professional expertise for vehicle maintenance, repair, or design decisions.

The creators of this page are not responsible for any errors or omissions, or for any actions taken based on the information provided herein.